HP Hewlett Packard Boat BH9004E User Manual

BOATHOUSE  
BH9004E  
INSTRUCTIONS  
REIMANN & GEORGER CORPORATION  
MARINE PRODUCTS  
BUFFALO, NY 14225  
P/N 6112172  
06/01/01  
 
INSTALLATION AND SETUP  
PRE-INSTALLATION CHECKS  
1. Insure you have received all specified parts as listed in supplied parts list.  
2. Consult licensed professional engineer to inspect and approve boathouse structure for this type of application and  
loading capacity.  
WARNING:  
INSURE BOATHOUSE STRUCTURE HAS BEEN DESIGNED FOR THIS TYPE OF  
APPLICATION AND CONSTRUCTED IN ACCORDANCE WITH LOCAL BUILDING AND  
ELECTRICAL CODES TO PREVENT PERSONAL INJURY AND / OR EQUIPMENT  
DAMAGE.  
3. Do not install or use the lift if it shows any signs of damage.  
4. Do not weld or otherwise modify any part of the lift or power drive. Such alterations may damage the lift and / or  
power drive and void the associated warranties.  
5. Two people will be needed to mount the power drive into the boathouse. The following precautions must be observed  
when lifting any part of this equipment:  
a. Be sure of your footing.  
b. Bend your knees and lift with your legs.  
c. Hold the equipment section close to your body when lifting.  
WARNING:  
USE A MINIMUN OF TWO PERSONS TO INSTALL THE POWER DRIVE INTO THE  
BOATHOUSE TO PREVENT PERSONAL INJURY AND/OR EQUIPMENT DAMAGE.  
LIFT ASSEMBLY  
Supporting beams must be installed to the spacing required by the boat to be lifted. The hangers will fit beams 6”  
wide by 6” to 9” deep.  
1. Assemble #37X and #38X hangers and clamps to each corner of the boathouse beams about 6” wider than the beam of  
the boat.  
2. Using 2 x 6 or 2 x 8 pressure treated wood planks, construct two mounting bases for the power drives. Center them on  
the fore and aft beams between the hangers.  
3. Temporarily clamp the power drive to the wood mounting base and position it so that the centerlines of the speed  
reducers are askew to the centerlines of the two boathouse beams. Ensure that the power drive is positioned to that the  
winch spools are at right angles to the wire rope line pull. Refer to the reeving diagram.  
4. When the power drive is positioned properly, drill two 1/2” holes through the wood mounting base using the power  
drive frame as a template. Fasten the frame in place with the supplied 1/2” hardware, reference part # 8, 9 and 10.  
5. Remove pipe plugs on sides of the reducers closest to the ceiling of boathouse and install supplied vent plugs.  
 
CAUTION:  
FAILURE TO INSTALL THE VENT PLUG CAN CAUSE PREMATURE FAILURE OF THE  
REDUCER SEALS AFTER EXTENDED USE AND VOID YOUR WARRANTY.  
6. Mount the reversing switches in a suitable location protected from water and near enough to each other to allow for  
easy operation.  
7. Assemble safety latches to ends of hooks. Attach hooks to plain double blocks with shackles.  
8. Attach pulley blocks to all hangers as shown in diagram.  
9. Reeve the wire rope through the blocks and spools as shown. Be careful to wind the rope in tight, even layers on the  
spools. If the wire rope is wound properly from the beginning it will not kink or break the wire strands. Secure cable  
ends with wire rope clamps.  
10. Attach the slings or I-beam cradles to the lifting blocks per their instruction.  
11. Refer to Power Supply Connections Section Before Proceeding.  
12. Pull the boat into the lift and raise it up slowly. If one corner tightens before the others, lower the boat.  
13. Slide some wire rope through the loop in the spool from the loose corner toward the tight one to level the boat. If the  
blocks twist on themselves when unhooked, loosen the cable clamps at the block and unwind the wire rope until the  
block hangs straight. Retighten the clamps.  
POWER SUPPLY CONNECTIONS  
1. Insure power supply is compatible with motor nameplate ratings. The motor must be connected to a properly rated  
branch circuit to help minimize voltage drops during operation.  
WARNING:  
THE POWER DRIVE AND SUPPLY LINE MUST BE INSTALLED AND INSPECTED BY A  
CERTIFIED ELECTRICIAN IN ACCORDANCE WITH LOCAL ELECTRICAL CODES.  
BECAUSE WATER AND ELECTRICITY ARE POTENTIAL SAFETY HAZARDS, THIS  
INSTALLATION MUST INCLUDE A PROPERLY WORKING GROUND FAULT CIRCUIT  
INTERRUPTER. (G.F.C.I.)  
Use the following wire sizing guide in wiring the power drive.  
WIRE SIZING GUIDE  
FOR REFERENCE ONLY  
Distance Î  
Motor amps  
Ð
50 feet  
100 feet  
150 feet  
200 feet  
250 feet  
300 feet  
350 feet  
400 feet  
5 amp  
7.5 amp  
10 amp  
12.5 amp  
15 amp  
17.5 amp  
20 amp  
22.5 amp  
25 amp  
#12 awg  
#12 awg  
#12 awg  
#12 awg  
#10 awg  
#10 awg  
#10 awg  
#10 awg  
#8 awg  
#12 awg  
#12 awg  
#10 awg  
#10 awg  
#10 awg  
#10 awg  
#8 awg  
#10 awg  
#10 awg  
#10 awg  
#10 awg  
#8 awg  
#8 awg  
#8 awg  
#8 awg  
#6 awg  
#10 awg  
#10 awg  
#8 awg  
#8 awg  
#8 awg  
#8 awg  
#6 awg  
#6 awg  
#6 awg  
#8 awg  
#8 awg  
#8 awg  
#8 awg  
#6 awg  
#6 awg  
#6 awg  
#6 awg  
#4 awg  
#8 awg  
#8 awg  
#6 awg  
#6 awg  
#6 awg  
#6 awg  
#4 awg  
#4 awg  
#4 awg  
#6 awg  
#6 awg  
#6 awg  
#6 awg  
#4 awg  
#4 awg  
#4 awg  
#4 awg  
#2 awg  
#6 awg  
#6 awg  
#4 awg  
#4 awg  
#4 awg  
#4 awg  
#2 awg  
#2 awg  
#2 awg  
#8 awg  
#8 awg  
Awg. - American Wire Gauge Amp. - Motor Full Load Current Feet - Distance From MAIN Breaker Box to Ctrl Panel  
 
CAUTION:  
THE ABOVE CHART IS ONLY A REFERENCE FOR WIRE SIZING. DO NOT USE THIS  
INFORMATION TO ACTUALLY SIZE THE WIRE TO YOUR POWER DRIVE. YOU MUST  
CONSULT A LICENSED ELECTRICAL CONTRACTOR WHO WILL DETERMINE THE  
ACTUAL WIRE SIZE REQUIRED TO SUIT YOUR PARTICULAR APPLICATION.  
2. Use plastic zip ties and any other supplies needed to tie off the electrical cords. This protects the cords from abrasion,  
sharp objects, water contact and other harm.  
WIRING PROCEDURES  
Salzer Reversing Switch - 110VAC ( 3/4 HP Motors)  
INCOMING POWER to SALZER SWITCH to MOTOR FEED to MOTOR JUNC. BOX  
BLACK  
WHITE  
GREEN  
3 (3,7,11 jumpered)  
1 (1,5,9 jumpered)  
GROUND BAR  
2
na  
na  
na  
na  
GREEN / BARE  
YELLOW or WHITE  
ORANGE  
BLACK  
GROUND  
T1 & T3  
T2 & T4  
T8  
4
8 (6,8 jumpered)  
12 (10,12 jumpered)  
RED  
T5  
Note: To reverse motor direction operation, reverse wiring of Black (T8) & Red (T5) at motor junction box.  
For motors greater than 3/4 hp, a higher rated switch must be used. Contact RGC for additional information.  
Remote Control - 110 VAC (3/4 HP Motors)  
RC MOTOR FEED to MOTOR JUNC. BOX  
GREEN / BARE  
YELLOW or WHITE  
ORANGE  
GROUND  
T1 & T3  
T2 & T4  
T8  
BLACK  
RED  
T5  
Note: To reverse motor direction operation, reverse wiring of Black (T8) & Red (T5) at motor junction box.  
Motor Specifications  
RGC PN:  
HP:  
6500684  
3/4  
RPM:  
1725  
VOLTAGE:  
AMPS:  
115 / 208-230  
8.2 / 4.5-4.1  
 
BOATHOUSE – 9000 LB.  
PARTS LIST  
Each reference number in the following parts lists can be matched with the reference number referred to in both the text and  
illustrations.  
# 3103042 – BH9004E BOAT LIFT  
# 3103040 – BH9004 COP 1 OF 2  
REF #  
PART #  
3106098  
3106099  
7303112  
7303115  
7303116  
QTY  
DESCRIPTION  
1
2
4
5
6
4
8
4
4
4
BH #37X HANGER  
BH #38X HANGER  
BLK HOOK SGL W / LATCH  
BLK HOOK DBL W/ LATCH  
BLK PLAIN DBL  
# 3103041 – BH9004 COP 2 OF 2  
REF #  
PART #  
3102204  
5806314  
3106510  
QTY  
DESCRIPTION  
BH9004 CA 3/16 x 60’ - TINNED  
5/8-11 X 10” HHCS  
7
4
16  
1
BH9004 BOB  
consisting of:  
7306460  
5806286  
5806400  
5806379  
5806380  
7300151  
7300154  
7301152  
12  
4
4
4
12  
4
3/16" WIRE ROPE CLAMP  
1/2-13 X 2-1/2” HHCS  
1/2" WASHER FLAT SAE  
1/2-13 NUT HEX  
8
9
10  
5/8-11 NUT HEX  
HOOK G320CN 1-1/2T  
LATCH 1-1/2T G320  
SHACKLE 7/16 SCREW  
4
4
# 3103069 - PD BH 2500/4500 PWR ASSY - 2 UNITS SHIPPED  
REF #  
12  
13  
14  
15  
16  
17  
18  
19  
PART #  
6500684  
6703127  
3103126  
7300602  
7300614  
3103065  
6703111  
5403261  
5405001  
5003189  
5406966  
QTY  
1
1
2
1
1
1
1
DESCRIPTION  
MOTOR BALDOR 3/4HP 115/230V  
REDUCER 50:1 DBL SHAFT  
BH WINCH SPOOL  
SHEAVE LARGE  
SHEAVE SMALL  
BH FRAME  
BELT - V  
SWITCH REVERSING 15A  
CORD 14/5 PVC BLACK  
DRUM SWITCH MTG PLATE  
GFCI 15A IN LINE W/CORD & PLUG  
1
20  
21  
22  
15 FT.  
1
1
 
 
BH9004 Power Drive  
 

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