Grizzly Paint Sprayer T23092 User Manual

model t23092  
high-pressure spray gun  
oWner's manual  
Copyright © ApriL, 2011 By grizzLy industriAL, inC.  
Warning: no portion of this manual may be reproduced in any shape  
or form Without the Written approval of grizzly industrial, inc.  
#ts14062 printed in ChinA  
 
6. use correct air pressure.  
exceeding the maximum psi rating  
of this spray gun may cause unpre-  
dictable operation or bursting.  
7. disconnect air pressure  
before servicing, changing accesso-  
ries, or moving to another location.  
never leave this spray gun unat-  
tended when connected to air.  
8. avoid ignition sources.  
spraying around ignition sources  
may cause fire or an explosion.  
do not spray around any ignition  
sources or potential ignition sources.  
Be aware of appliances that have  
pilot lights or machinery that cre-  
ates sparks during operation. do not  
smoke in the spraying area or when  
spraying.  
13. untrained & unsupervised  
use. untrained operators are not  
aware of the safe use of this spray  
gun and may injure themselves or  
cause fire. All untrained operators  
must be directly supervised at all  
times if using this spray gun.  
14. read  
material  
labels  
and material safety data  
sheets (msds). read and know  
all the instructions on the packaging  
label and the Msds before opening  
the package. this information could  
save your life.  
15. protective clothing. protect  
exposed skin from overspray by  
wearing a protective suit or other  
approved garment.  
16. inappropriate use. do not  
point or shoot spray gun directly  
at yourself or another person or  
animals. do not attempt to use the  
spray gun for any other use than it  
was intended.  
9. fire eXtinguishers. Always  
have a fully charged multi-class  
or class B fire extinguisher in the  
immediate area.  
10. avoid  
unintentional  
operation. Always disconnect air  
when not in use, and do not carry  
tool with hand on trigger.  
17. storage. thoroughly clean and  
dry spray gun before storage. store  
in an approved cabinet.  
11. Keep children aWay. prevent  
children from injury by keeping  
them away from this spray gun.  
disconnect and lock the spray gun  
away when not in use.  
12. avoid use When tired or on  
drugs or alcohol. Avoid using  
this spray gun if you are overly tired  
or intoxicated. using this spray gun  
during these times may increase the  
risk of injury or fire.  
18. be aWare of hose location.  
hoses can easily become a tripping  
hazard when laid across the floor in  
a disorganized fashion.  
19. solvents. Always store solvents  
and shop towels soaked in solvent in  
approved containers.  
20. local laWs. Consult local  
authorities regarding exhaust and  
waste disposal requirements.  
-2-  
Model t23092 high-pressure spray gun  
 
section 2: introduction  
foreword  
specifications  
the specifications, details, and photographs  
in this manual represent the Model h8222  
as supplied when the manual was prepared.  
however, owing to grizzlys policy of  
continuous improvement, changes may be  
made at any time with no obligation on the  
part of grizzly.  
type of Feed ...................................siphon  
Viscosity range.................Medium to high  
Waterborne Material Compatible........... no  
nozzle size .....................................2.0mm  
Maximum pattern Width..........................9"  
Air inlet size .................................1⁄4" npt  
Fluid Cup Capacity...........................1 Liter  
Average Air Consumption ........6–8.8 CFM  
operating Air pressure..............44–58 psi  
Cup Construction........................Aluminum  
gun Body Construction ........painted Metal  
Country of origin .............................. China  
if you have any comments regarding this  
manual, please write to us at the following  
address:  
grizzly industrial, inc.  
C/o technical documentation  
p.o. Box 2069  
Bellingham, WA 98227-2069  
email: manuals@grizzly.com  
Most importantly, we stand behind our  
tools. if you have any service questions or  
parts requests, please call or write us at  
the location listed below.  
this spray gun presents serious  
injury hazards to untrained users.  
read through this entire manual to  
become familiar with the controls  
and operations before using the  
equipment!  
grizzly industrial, inc.  
1203 Lycoming Mall Circle  
Muncy, pA 17756  
phone: (570) 546-9663  
Fax: (800) 438-5901  
e-Mail: techsupport@grizzly.com  
Web site: http://www.grizzly.com  
Model t23092 high-pressure spray gun  
-3-  
 
section 3: set up  
inventory  
assembly  
your spray gun was carefully packaged for  
safe transportation. remove the packaging  
materials from around the tool and inspect  
it. if you discover the spray gun is dam-  
aged, please immediately call Customer  
Service at (570) 546-9663 for advice.  
prior to assembly and use of the spray  
gun, it is essential that all parts be thor-  
oughly cleaned and dried. please refer to  
cleaning on page 10 for more detailed  
instructions.  
Make sure all connections are tight enough  
to prevent air leaks but not so tight as to  
damage the tool.  
save the containers and all packing mate-  
rials for possible inspection by the car-  
rier or its agent. otherwise, filing a freight  
claim can be difficult.  
Attach the gun body to the fluid cup assem-  
bly, as shown in figure 2. Make sure the  
connection is tight to prevent leaks.  
When you are completely satisfied with  
the condition of your shipment, inventory  
the contents.  
model t23092 inventory (figure 1)  
a. Fluid Cup............................................1  
b. spray gun Body ................................1  
A
figure 2. Attaching the spray gun body to  
the fluid cup.  
B
for the best results, use a hose that  
will be dedicated for spray use only.  
do not use a hose that has been  
used with an in-line oiler or other  
possible contaminant. always install  
an air pressure regulator between  
the air hose and the gun.  
figure 1. Model t23092 inventory.  
-4-  
Model t23092 high-pressure spray gun  
 
identification & controls  
C
B
d
A
e
F
J
g
K
i
h
figure 3. Model t23092 identification and controls.  
refer to figure  
3
and the following  
f. vacuum relief hose. Allows air to  
flow into the fluid cup as needed to  
prevent a vacuum build-up.  
g. fluid cup lock lever. releases/  
engages pressure between the cup  
hooks and pins.  
descriptions to gain an understanding of  
the features and controls of this spray gun.  
Be sure to read the entire manual before  
beginning spraying operation to ensure a  
safe and efficient experience.  
h. fluid cup. holds the finish material to  
be sprayed.  
i. cup hook & pin. When pressure is  
applied by the lock lever, secures the  
lid assembly to the cup.  
a. fluid control. Controls the volume of  
material that travels through the fluid  
nozzle and past the atomizer cap.  
b. pattern control. Adjusts the spray  
output between a round pattern and a  
wide fan.  
c. storage hook. Allows the spray gun to  
be temporarily stored in a vertical posi-  
tion to avoid material spills.  
d. atomizing cap. Atomizes the mate-  
rial as it is sprayed from the nozzle.  
Adjusts for horizontal or vertical spray  
stroke patterns.  
J. two-stage trigger. stage one only  
releases compressed air for blowing  
off the work piece. stage two sprays  
material. Lightly squeeze the trigger for  
stage one or squeeze the trigger all the  
way to spray material.  
1
K. air inlet. provides a ⁄4" npt connec-  
tion for the compressed air hose.  
e. fluid nozzle. sprays the material past  
the atomizer cap.  
Model t23092 high-pressure spray gun  
-5-  
 
section 4: operations  
to reduce the risk of injuries from  
compressed air explosion, always  
disconnect the air line before remov-  
ing/installing the fluid cup.  
eXplosion hazard! do not  
smoke or have any source of flame  
or spark near spraying. vapors will  
explode if ignited.  
spraying  
the Model t23092 high-pressure spray  
gun is designed to spray a wide variety  
of materials such as lacquers, stains,  
primers, multi-component paints, clear  
coats, acrylics, epoxies, etc. it is ideal for  
auto body and woodworking projects. this  
spray gun is not designed to be used with  
waterborne materials.  
eye/lung hazard! always use a  
niosh approved respirator and eye  
goggles when using spray equip-  
ment. failure to protect your lungs  
and eyes can lead to respiratory  
illness, nervous system damage, or  
blindness.  
note: Use Figure 3 to identify the location  
of controls referenced in these instruc-  
tions.  
to use your spray gun:  
1. disConneCt gun FroM Air!  
2. read and follow the material manufac-  
turer's instructions for spraying, mixing,  
safety, disposal, and any other instruc-  
tion on the label or Material safety data  
sheet (Msds).  
toXic fumes! always use an  
approved spray booth or well ven-  
tilated area when spraying. never  
spray in a confined space where  
toxic fumes and flammable vapors  
can accumulate to deadly levels.  
-6-  
Model t23092 high-pressure spray gun  
 
3. Move the cup lock lever against the  
vacuum hose connection to release the  
pressure between the cup hooks and  
pinthis will disengage the cup lid from  
the cup.  
10. Adjust the fluid control knob to start  
with a low volume of material and keep  
the atomization as low as possible.  
you will need to use a combination of  
fluid control, inlet air pressure, air flow  
control and stroke speed to achieve the  
results you want. spray so the material  
wets out nicely without running or sag-  
ging.  
4. Fill the fluid cup with the desired mate-  
rial, then place it on a flat, stable sur-  
face.  
5. Move the lock lever against the vacuum  
relief hose connection, then place the  
cup lid and gun body assembly on the  
cup  
11. use the pattern control knob to adjust  
the spray fan to your desired pattern.  
12. Keep the gun tip perpendicular, parallel  
and 6-12" from the work at all times  
when spraying, as shown in figure 4.  
do not allow your wrist to bend. this will  
cause the gun to arc across the surface  
and distribute the material unevenly,  
possibly creating sags and dry spots.  
6. engage the cup pins with the hooks,  
then rotate the lock lever clockwise  
until the lid is firmly secured.  
to ensure the fluid cup does not leak  
or spill material during the spraying  
operation, always make sure the cup  
is securely sealed to the lid with  
both pins fully engaged with the  
hooks.  
6"  
12"  
7. set the inlet air pressure (the air com-  
ing to the spray gun) to the lowest  
operating air pressure recommended  
in the tool data sheet on page 3 or  
to the material manufacturer's recom-  
mendations.  
figure 4. spraying technique.  
tipping the spray gun may cause  
material to spill out of the cup.  
always hold the spray gun parallel to  
the ground to avoid potential spills  
and feed problems.  
8. Connect the spray gun to the com-  
pressed air.  
9. Adjust the atomizing cap to vertical  
or horizontal. see atomizing cap  
adjustment on page 8 for a further  
explanation.  
13. Begin spraying 2-3 inches before the  
work and continue the motion for a  
few inches past the work until you are  
ready for the return stroke.  
note: Trial and error are necessary to  
achieve the results you want along with  
a fair amount of practice. Test your  
material flow and spray pattern on a  
piece of cardboard or some scrap of  
material similar to your project.  
Model t23092 high-pressure spray gun  
-7-  
 
14. Maintain an even speed when spraying  
and overlap each stroke by 50%. this  
will ensure even coverage, as shown  
in on the left of figure 5. overlapping  
less than 50%, as shown on the right,  
may lead to missed spots or streaky  
results.  
atomizing cap  
adjustment  
to ensure good spraying results, the atom-  
izing cap must be correctly orientated for  
the direction of the stroke patterneither  
horizontal or vertical.  
Correct  
Incorrect  
spraying in the wrong direction may lead  
to material build-up on the atomizing cap  
horn. Many performance problems are  
caused by clogged atomizing holes. in this  
case, clean the spray gun (see ceaning  
on page 10)  
figure 5. overlapping technique.  
if the stroke pattern is side-to-side,  
the horns of the atomizing cap must  
be arranged horizontally, as shown in  
figure 7.  
15. the spray stroke should have even  
consistency and parallel edges. if it  
does not, refer to troubleshooting on  
page 12.  
pattern control  
the pattern control knob on the rear of  
the gun body controls the spray output  
between a round pattern and a wide fan,  
as illustrated in figure 6.  
figure 7. Atomizing cap set up for side-to-  
side stroke pattern (front view).  
Conversely, if the stroke pattern is up-and-  
down, the atomizing cap horns should be  
vertical, as shown in figure 8.  
figure 6. range of spray patterns.  
figure 8. Atomizing cap set up for up-and-  
down stroke pattern (front view).  
-8-  
Model t23092 high-pressure spray gun  
 
section 5: accessories  
g6261—campbell hausfeld™ Water  
filter  
h7274—campbell hausfeld™ pressure  
regulator  
remove damaging water vapor before  
it reaches your spray gun. this highly  
effective, five micron filter features a see-  
through bowl and easy in-line connections.  
150 psi maximum air pressure. 14" npt.  
Mini series. provides regulated output  
pressure of 0 to 125 psi for proper tool  
operation. Locking pressure knob prevents  
accidental adjustments. 15 sCFM flow  
capacity @ 90 psi. 14" npt.  
figure 9. g6261 Campbell hausfeld™  
water filter.  
figure 11. h7274 Campbell hausfeld™  
pressure regulator.  
h5683—14" npt x 33 ft. retractable  
hose reel  
h3174—air blow gun with 2 tips  
this air blow gun includes a safety tip and  
this hand hose reel can be mounted on  
the wall or ceiling. the shell is made of  
impact-resistant polyethylene, which com-  
plete covers the hose when not in use. this  
rubber tip for all normal air cleaning jobs.  
1
4" npt.  
hose reel features a cloth-reinforced hose,  
1
a working pressure of 180 psi,  
4" npt  
pipe threads, and anti-kinking springs.  
figure 12. h3174 Air Blow gun with 2  
tips.  
t20555—campbell hausfeldair tool  
oil, 8 oz.  
figure 10. h5683 hose reel.  
Model t23092 high-pressure spray gun  
-9-  
 
section 6: maintenance  
3. remove the cup and cup lid, then  
disassemble the gun by unscrewing  
the fluid control knob and removing the  
spring and needle (see figure 13).  
Atomizing  
Cap  
Fluid Control  
Knob  
needle  
to reduce the risk of injuries from  
compressed air explosion, always  
disconnect the air line before per-  
forming maintenance or service.  
Fluid nozzle  
cleaning  
Cup Lid  
Assembly  
properly cleaning the spray gun helps to  
ensure good spraying results and long gun  
life. Always thoroughly clean the spray gun  
after each use.  
figure 13. spray gun disassembled for  
cleaning.  
4. unscrew the atomizing cap with your  
fingers, then remove the fluid nozzle  
with a wrench. the fully disassembled  
gun should look like figure 13.  
to clean the spray gun:  
1. spray a small amount of cleaning sol-  
vent through the gun.  
note: Check with local laws regarding  
this practice. If you are spraying on a  
regular basis, spraying solvents into  
the air may be illegal. A cabinet style  
spray gun cleaner may be required.  
eXplosion hazard! chlorinated  
solvents like 1,1,1-tricloroethane  
and methylene chloride (methyl  
chloride) can chemically react with  
aluminum and may explode. many  
parts in spray guns are made of alu-  
minum. read solvent label carefully  
before using solvent.  
2. disConneCt sprAy gun FroM  
Air!  
-10-  
Model t23092 high-pressure spray gun  
 
5. rinse these parts thoroughly in solvent,  
then dry with compressed air or let air  
dry.  
lubrication  
Lubricate the following areas shown in  
figure 14 with a non-silicon spray gun  
lubricant after each cleaning.  
do not soak the spray gun body in  
solvent. prolonged exposure to sol-  
vent will rapidly deteriorate the spray  
gun washers and seals.  
a. Fluid Control Knob  
b. pattern Control  
c. Air Valve packing  
d. Atomizing Cap threads  
e. trigger pin  
note: If the small holes in the atom-  
izing cap become blocked, soak the  
cap in clean solvent. If the blockage  
still exists, clear the blockage with a  
small needle, taking great care to not  
enlarge or damage the hole. Damage  
to the hole will create a disrupted spray  
pattern.  
Allow the lubricant to coat threads and run  
into the gun body to lubricate all moving  
parts and seals.  
C
d
B
6. use an old tooth brush and solvent to  
clean the inner orifice and other hard to  
reach areas on the outside of the gun  
body.  
A
e
7. Wipe the gun body dry with a lint free  
shop towel.  
figure 14. Lubrication locations.  
Model t23092 high-pressure spray gun  
-11-  
 
section 7: service  
troubleshooting  
symptom  
possible cause  
solution  
Fluttering or spit-  
ting spray.  
1. dry or worn fluid nozzle seat 1. tighten fluid tip or replace  
permits air to seep into fluid  
passage.  
seat with new one.  
2. Material level too low.  
3. Fluid nozzle obstructed.  
4. dry needle packing.  
2. Add material.  
3. Clean.  
4. Lubricate needle.  
uneven top or bot- 1. Atomizing cap holes are 1. Clear holes.  
tom pattern.  
obstructed.  
2. Build-up on top or bottom of 2. Clean.  
fluid nozzle.  
3. Build-up on atomizing cap or 3. Clean.  
on needle seat.  
right or left arc  
pattern.  
1. Left or right side horn holes are 1. Clear holes.  
plugged.  
2. Build-up on left or right side of 2. Clean.  
fluid tip.  
3. Build-up of material inside 3. Clean.  
atomizing cap.  
heavy deposit of  
material in center.  
1. the material flow exceeds the 1. Lower fluid flow.  
atomizing cap capacity.  
2. inlet air pressure is too low.  
3. Material is too thick.  
2. increase inlet air pressure.  
3. thin material.  
narrow center pat- 1. Fluid control turned in too far.  
1. Lower fluid flow.  
tern.  
2. inlet air pressure too high.  
3. Fluid pressure is too low.  
4. Material is too thin.  
2. reduce inlet air pressure.  
3. increase fluid pressure.  
4. Adjust material.  
gun leaks from  
fluid nozzle.  
1. debris will not let the needle 1. Clean or replace both.  
seat with the fluid nozzle.  
-12-  
Model t23092 high-pressure spray gun  
 
symptom  
possible cause  
solution  
no spray output.  
1. no pressure at gun.  
2. Fluid passages dirty.  
1. Check air supply.  
2. Clean gun, remove any  
obstructions.  
3. Fluid control closed.  
4. out of paint.  
3. open.  
4. refill.  
5. Material too thick.  
5. thin to manufacturer's rec-  
ommendations.  
excessive over-  
spray.  
1. Fluid pressure too high.  
2. gun is too far from surface.  
1. reduce fluid pressure.  
2. Keep gun at recommended  
distance.  
3. spraying too fast.  
3. slow down and maintain  
consistent, even parallel  
stroke.  
unable to control  
spray fan.  
1. pattern adjustment screw is not 1. Clean or replace.  
seating properly.  
2. Atomizing cap is loose.  
2. tighten atomizing cap.  
runs and sags.  
1. damaged seal.  
2. too much fluid output.  
1. replace damaged seal(s).  
2. use fluid control to reduce  
flow.  
3. Keeping gun in one place too 3. Keep gun moving at  
a
long.  
Material leaks from 1. Cap not secure.  
cup. 2. Cup not tight on gun body.  
3. Leaking from cap vent hole.  
Material leaks from 1. Fluid tip loose.  
steady pace.  
1. tighten.  
2. tighten.  
3. hold gun upright do not tilt.  
1. tighten.  
gun.  
2. dry or damaged seals.  
3. excessive pressure.  
2. replace seals.  
3. reduce pressure.  
thick dimpled fin-  
ish: orange peel  
appearance.  
1. holding gun too close to sur- 1. spray at recommended dis-  
face.  
tance.  
2. inlet air pressure too low.  
3. Material not properly mixed.  
2. Check inlet air pressure.  
3. Follow  
manufacturer's  
instructions.  
4. surface is dirty or oily.  
4. More surface prep is  
required.  
dry spray.  
1. inlet air pressure too high.  
2. gun too far from surface.  
1. Lower inlet air pressure.  
2. Keep gun at recommended  
distance.  
3. gun stroke too fast.  
3. slow down and maintain  
consistent even parallel  
stroke.  
Contaminated  
paint: fish eye  
appearance.  
1. Water or oil in the air line.  
1. install an in-line air filter.  
2. replace air line.  
Model t23092 high-pressure spray gun  
 
-13-  
t23092 parts breakdown  
Parts breakdown provided for reference only. Not all parts shown are available for purchase.  
17  
33  
34  
35  
15  
19  
18  
39  
36  
16  
14  
5
15  
13  
6
12  
8
20  
23  
25  
22  
21  
38  
11  
10  
37  
39  
24  
4
9
40  
41  
7
32  
31  
29  
30  
26  
28  
27  
3
42  
2
1
43  
44  
45  
REF PART # DESCRIPTION  
REF PART # DESCRIPTION  
WASHER  
DIRECTION SCREW  
1
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
AIR INLET CONNECTOR 1/4" NPT  
SCREW  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
2
3
GUN BODY  
TRIGGER COMPRESSION SPRING  
TRIGGER STEM  
STEM WASHER  
O-RING 9 X 1.8  
STEM SEAT  
4
NEEDLE HOUSING  
FLUID ADJUSTMENT NEEDLE  
NEEDLE SLEEVE  
SPRING CORE  
5
6
7
8
O-RING  
WASHER  
9
SPRING HOUSING  
STEM SEAT NUT  
FLUID INLET NOZZLE  
INLET HEX NUT  
INLET THIN NUT  
LOCK ARM  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
NEEDLE COMPRESSION SPRING  
FLUID CONTROL KNOB  
PATTERN CONTROL KNOB  
PATTERN NEEDLE SEAT  
O-RING 4.5 X 1.8  
RETAINING RING  
PATTERN NEEDLE  
TRIGGER  
LOCK LEVER  
FLUID HOSE  
HOSE CONNECTOR  
CUP LID  
TRIGGER PIN  
LID GASKET  
CONNECTOR SCREW  
HEAD  
SYPHON TUBE  
FLUID CUP  
NOZZLE  
CUP SCREW  
WASHER  
CUP PIN  
ATOMIZING CAP  
-14-  
Model t23092 high-pressure spray gun  
 
Warranty  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,  
or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue  
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We  
will not accept any item back without this number. Proof of purchase must accompany the merchandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
 

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